Atomized metal powder engineered to custom specifications

Custom Metal Powder

Need a custom metal powder for a specialized application? We develop tailored metal powders in virtually any alloy, particle size, or specification. From unique formulations to challenging requirements, our experts create precision-engineered powder solutions designed to meet your exact performance and processing needs.

Custom metal powders for bespoke applications

What Custom Metal Powder Alloys Are Available?

We manufacture custom metal powder in a range of alloys including nickel, cobalt, iron, stainless steel, super duplex stainless steel, copper, and specialty alloys. Do you require a custom alloy? We have the expertise to develop tailor-made powders in the specific alloy you need.

Download our Custom Metal Powder Brochure

What Custom Metal Powder Sizes Are Available?

Our custom metal powders are typically available in sizes from 10 to 2000 microns. Custom sizes outside of this range are available on request.

Why Choose Custom Powdered Metal Solutions?

Our world-class water atomization process enables us to flexibly meet precise customer needs to maximize the performance of specialized applications.
  • Custom alloys and sizes
  • Custom morphology, surface area, and density
  • Small batch sizes and short lead times
  • Scalable to large production volumes
  • Economical
Metal fines for highly customized applications

What Applications Can Custom Metal Powders Support?

Our custom powdered metals are used across a diverse range of industries in a multitude of applications worldwide. Simply put, they defy categorization. Typical market sectors include industrial, engineering, automotive, architectural, petrochemical, pharmaceutical, and more.

From Engineers to Product Managers, and Technologists to small business owners, we work closely with customers to develop atomized metal powder solutions to exact specifications.

Powdered metal manufactured in any alloy or size

Ready to Shape Your Vision into Reality?

Got an out-of-the-ordinary idea? We bring your visions to life. Our cutting-edge water atomization process and metallurgical expertise enable us to precisely engineer powdered metal for your most atypical concepts. Challenge us today.

Custom metal powders are ideal when applications require precise control over composition, particle size, or performance characteristics that standard powders cannot deliver. This is especially important in high-performance or specialized manufacturing processes.

Particle size influences:

  • Flowability during processing
  • Packing density
  • Surface area and reactivity

Optimizing distribution ensures better consistency, especially in applications like Plastic Additives and coatings.

Even small changes in composition can significantly affect:

  • Mechanical strength
  • Corrosion resistance
  • Thermal and electrical performance

Custom chemistry allows materials to be tailored for specific end-use requirements.

Particle shape (spherical vs irregular) influences:

  • Flow characteristics
  • Packing efficiency
  • Surface interaction during sintering or melting

Spherical powders generally improve flow and consistency in automated processes.

They enable:

  • Complex geometries through additive manufacturing
  • Tailored material properties for specific applications
  • Integration of multiple performance characteristics in a single component

This flexibility supports next-generation engineering designs.

Variations in powder quality can lead to:

  • Defects in manufactured parts
  • Inconsistent mechanical properties
  • Reduced performance in critical applications

High-quality powders ensure repeatability and long-term reliability.

While custom powders may have higher upfront cost, they can:

  • Reduce material waste
  • Improve process efficiency
  • Minimize defects and rework

This leads to overall cost savings in production and lifecycle performance.

Contact an Expert

Your contact
Jamie Perozzi 
Jamie Perozzi
Product Manager
Email link  Email
Telephone icon +1 724-250-5189